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RAZVOJNI PUT PROIZVODA 2018-05-16T11:31:05+00:00

FROM IDEA TO AN IDEAL PRODUCT

Our company`s primary goal is to provide quality,
affordable and functional
product for our clients, made in strictly controlled
production process, with top quality control.

Find out how do we successfully accomplish that goal.

ABOUT US

EVERY EACH PRODUCT IS MADE WITH LOT OF EFFORT,
CREATIVITY AND CAREFUL EXPLORING OF SLEEPING NEEDS.
RESULT IS EXPECTED.

Design and concept

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Cut and foaming

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Tailoring and sewing

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Packaging and warehouse

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Design and concept

 

From the moment you decide to work with us, our design and development team will be available in every step of the way. No matter if it is all about creating and designing completely new product according to your concrete criteria or those our experts made for you, be sure that you will get the best for your investing.

Before we start producing agreed order, if you wish we can make you a sample of desired product ( regular sized or just a section), so you can see it by yourself that we understood and realized your idea on the best possible way. We are open for all of your suggestions or change, so together we could reach the perfect cooperation.

Our offer, besides impressive spectrum of regular, memory, HR and `smart` foams, let you choose high quality textile components from our suppliers, certified according to the highest international standards.

If you wish, you can be a representative and retailer for some of our brands or you can represent chosen products through your own brand.

Cut and foaming

 

After regular and memory foam blocks foaming on a 250 m long line, block will be cut and shaped through the most advanced machines. We own: 3 CNC machines for long blocks cutting and further operations preparation, 4 CNC machines for 3D short blocks shaping in different contour shapes, 3 machines for high - efficiency flat table and foil cut, 2 vertical cut machines, 2 profiling machines ( for multi zoned mattresses and toppers), 2 machines with roller for cell structure opening, 1 machine for perforations and 1 machine for rolls of foam foil cut.

Gluing line is a part of foam cut line, and it completes production of foam cores for final products. Glue we use is based on water, which makes it completely non harmful for health, it is ecological and advances final product`s quality.

We make mold pillow cores thank to the most advanced robotic line which may produce about 85.000 mold pillows per month. We own around 300 molds, and we can produce contour pillows, soap pillows, travel neck pillows, lumbar pillows or sitting cushion, and all that in different dimensions and with different foam densities, with or without perforated holes for improved air circulation. During only one shift we can produce up to 1.800 mold pillows.

FOR YOU ONLY THE BEST

HealthCare Europe

Find out more about what we can offer you or about the way we use to achieve the perfect balance between top quality, flawless service and the most competitive prices.

TECHNOLOGY
PRODUCTS

Tailoring and sewing

 

You can choose some of fabrics, between our numerous samples, with some special treatments that give products some special preferences. For example, some of treatments are bamboo fibers, Tencel, Aloe Vera or silver iones, which provide antibacterial and anti-allergic or anti-inflammatory effects that make fabric quality better.

Most often we choose European suppliers because it gives us possibility to do more often and rigorously quality control, but also helps us guarantee better estimated delivery times. Of course, you can also choose your suppliers fabrics, labels, zippers and other raw materials.

Sewing and tailoring departments own the most advanced machines for fabric processing, such as 4 one - headed quilting machines, 3 multi - needle quilting machines, 2 embroidery machines with 10 heads and 136 sewing machine kits. Modern quilting machines and embroidery machines provide us possibility to give you choice between almost unlimited designs for quilting and embroidery motives, which allows more luxurious design, better comfort and amazing possibility to represent your brand through elements you decide you want. You may choose cover quilting with high quality hollow fiber or numerous standard and memory foams, while for your brand logo, slogan or product name you may choose almost any color you imagine.

Thanks to advanced technology and possibility to do all of the operations inside of our own production cycle, we are able to follow and control every step, which guarantees the highest quality.

Packaging and warehouse

 

Final products packaging process is being done through two major lines - mattress and toppers packaging line and pillow packaging line. You can choose or deliver packaging material yourself or we can get it for you, in dimensions, design and shape you choose.

For toppers and mattresses packaging we use three strong presses that allow us to compress, vacuum into PET foil, roll up and finally pack our products into retail or transport boxes of an appropriate size. We pack pillows through highly effective line that allows vacuuming, roll up or classic packaging in chosen packaging - non woven bag, box, foil or similar.

With well elaborated and efficiency system we can optimize ways and dimensions of packaging and to provide better usage of a loading space, warehouse and reduced costs of transport.

Our warehouse space is covering nearly 15.000 m2, which provides high operative level - fabrics, other raw materials and packaging are all on the same place, easily available and approachable for any type of quality and design control.