TECHNOLOGY 2021-02-19T15:09:11+00:00
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Block foaming

Production of regular PU and memory foams of the highest quality is what we are, next to wide assortment of final products, is what we are recognized for world wide.

We own continuous horizontal line for flexible PU foam in block production, that we get via maxfoam and laydown procedure.

Our production line is 250 m long, blocks themselves are 20 and 40 m long, while foam density goes between 18 to 80 kg/m

Large number of dosing machine lines gives us possibility of producing the widest spectrum of flexible PU foam of an etheric type:

  • Regular(M) foam, density 18-35 kg/m3
  • HR(G) foam, density 30-40 kg/m3
  • Air(Q) memory foam based on MDI, density 28-40 kg/m3
  • Memory (P) foam based on TDI, density 40-80 kg/m3
  • Smart(R)-latex like foam based on MDI, density 50-55 kg/m3

All these foam types, together with their subtypes, differentiate by firmness, level of flexibility and cell structure. Every one of them is possible to combine with another foam type, which makes choice we offer quite fascinating.

Mold pillows foaming

Foaming or foam molding is very complex process, managed by the most advanced robot line technology. The foam chemical components have to be precisely mixed and injected in a prepared mold. After a residence time, foam is removed from mold and ready for final curing time.

The unique production technique that includes high-quality molds allows us to produce an identical shaped pillow with perfect contours and edges.

Unlike the products made from slab foam production, mold foam pillows do not have to be cut from a block, glued or additionally treated.

We possess about 300 molds which may produce very differently shaped memory foam pillows, such as travel pillows in different sizes, cushions, lumbar, anti-snore pillows, super breathable pillows with holes, contour pillows, soap pillow and many more.

Foam pressing hardness, resilience, constant temperature and foam stretch are just some of numerous tests that our products have been exposed to in order to provide the best possible quality.

You can see our molded pillows here:
Katalog livenih jastuka srpska verzija i
Molded pillows catalog

Technology


In polyurethane and memory foam industry, almost 70% of total price of a final product is formed according to raw materials. The fact that all types of foam are created in our lab, carefully controlled and designed by top experts and with the most quality chemical components is something that rises us above any competition.

Thanks to our ultimate equipment, innovative machines, devices and robotic lines, not just that we keep pace with industrial improvement at any time, but we set standards in this area of production.
Quality Policy HealthCare Europe

 

Regular PU foam

These types of foam carry the mark `M` and we produce them in a various densities (18 – 35 kg/m3), And have a wide usage in upholstery industry and sleeping equipment industry. We are talking about foam type that is most often used as a mattress base, choosing firm and semi firm types, because of its extremely supportive function. Products can be made of regular foam only, but also combined with different layers of memory, smart or other foam sorts, in order to achieve some specific firmness and usages. Regular PU foams are extremely durable and airy, but also elastic which allows them to stand pesure and weight without permenent deformity.

HR foam

Same as other synthetic foams, HR foam (high resilience foam) is based on polyurethane, but its preferences have major differences comparing to other PU foam types, and its production mark is G.

Here we are talking about foams with improved elasticity. If regular foam`s elasticity is in a range of 30 – 48%, elasticity of HR foam is above 50%. Extreme resilience and durability is one of the major preferences of HR foam, so is bouncy sensation similar to the one caused by springs. That is why HR foams can be equally useful as a base of a mattress, same as one of the upper layers.

Memory foam

The most popular type of foam you can find on market is memory foam that has amazing preferences: extraordinary flexibility, great possibility to adjust right according to body shape and weight same as ability of reducing motion transmission. Key benefit of memory foam comparing to the other materials is that there are no critical points, but pressure is dispersed equally in every moment. Also, amazing preference is great thermosensitive power that allows memory foam to adjust to the temperature that surrounds it..

We produce memory foams on two isocyanide types – TDI ( toulen – diisocyanate) with `P` mark and MDI ( methilene -dyphenile – diisocyanate) based, that are maked with `Q`.

TDI based foams are more rough than MDI foams, extremely elastic and made in higher densities than MDI based foams ( 40 – 80 kg/m). These foams are silkier, more homogenous than TDI foams and very adjustable.

MDI based memory foams are marked as `Q` foams and they are made with lower densities (28 – 40 kg/m)

Smart foam

Ova vrsta poliuretanske pene se naziva i „latex like“, a naziv potiče od toga što je po karakteristikama izuzetno slična prirodnom lateksu. Odlikuje je elastičnost nalik na gumene materijale, ali i izuzetna istrajnost i udobnost. Prednost smart pene, u odnosu na prirodni lateks, jeste što poseduje otvorenu ćelijsku struktura koja omogućuje „disanje“ materijala, pa ne postoji potreba za dodatnim perforacijama kako bi se obezbedila prozračenost. Gustine se kreću u rasponu od 50-55 kg/m3.

Najčešće se koristi za izradu jastuka, naddušeka i površinskih slojeva dušeka, jer je veoma prilagodljiva i meka.

„Latex like“ pene nose oznaku R, a trenutno ih proizvodimo u dve različite gustine.

 

OUR LAB

Modernly equipped laboratory, such as ours, is inevitable part in a production of PU foams of the highest quality.
Next to very precise measuring, examination and mixing components, our lab also runs numerous tests that guarantee quality,
durability and technical characteristics of our polyurethane foams. Our laboratory can measure physically- mechanical
foam characteristics such as density, firmness, strength of stretching and other. Laboratory is equipped with device
for firmness testing, constant temperature keeping, devices for stretching and elasticity testing and many other that
have been applied to every batch of produced foam.

 

 

 

MORE ABOUT PRODUCT DEVELOPMENT

CAREER

If you are ready and willing to be the best at what you will
be doing and strive to the highest quality, if you are dedicated and focused
to a performance, good team player responsible for your own job and you care
about buyer`s satisfaction, check our open positions and apply!

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